| Ford of Britain managing director Paul Thomas
explains how technology sharing is enabling affordable mass-produced
vehicles, such as the new Focus, to benefit from safety features
traditionally associated with executive models. By Ashley Martin |

Paul Thomas |
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| “We are working on a raft of safety
features on a worldwide basis for the whole family of brands” |
The new Ford Focus will bring a host of new safety-related technology
to the lower medium segment of the UK car market for the first time
when the car enters showrooms in January next year. The list of
features, coupled with its continuing enviable reputation for class-leading
handling and the robustness of the body structure engineered into
Britain’s best-selling car, is likely to ensure the Focus
continues to set the pace in the sector. Ford’s new Focus,
like its C-Max stablemate, the Mazda3 and the Volvo S40 and V50
are all derived from the Ford Motor Company’s C1 platform
and chassis technology. It is this sharing of technology and economies
of scale across the Ford Motor Company’s family of brands
– Aston Martin, Ford, Jaguar, Land Rover, Lincoln, Mazda and
Volvo – that will fuel Ford’s long-term development.
The Ford Motor Company has opened product development centres of
excellence worldwide with each of the group’s brands “mixing
and matching” technologies produced.
Safety has been Volvo’s hallmark since the first model rolled
off the production line in Sweden, but the brand has always been
a bit-part player in a global marketplace. Ford of Britain’s
managing director Paul Thomas says, in the build up to the showroom
debut of new Focus: “We have learned a lot from Volvo, but
Volvo has also learned a lot from us. Volvo could not have afforded
to have developed some of the technologies now featuring in models
on its own. However, within the Ford family, the cost can be kept
down through economies of scale and those features are appearing
in the marketplace on many models. We have benefited from utilising
some of Volvo’s safety-related features, but Volvo has also
benefited from using Ford’s C1 technology.” ABS is standard
across the new Focus range, but ESP is available for emergency stopping
power, along with options such as adaptive front lighting –
halogen headlights that turn in line with the front wheels –
and Blue Tooth hands-free phone technology, all features that have
historically been the preserve of executive vehicles (see panel).
The opportunity to share research and development costs across a
number of brands and thus make a raft of new technologies –
particularly those related to road user safety – widely available
gives Ford as well as its sister brands “a huge opportunity”,
says Mr Thomas. “The ability to bring all these technologies
to market at an affordable price and into the volume sector gives
Ford a huge competitive advantage,” he says. “We are
working on a raft of safety features on a worldwide basis for the
whole family of brands and we will bring them to market at an affordable
price.” Although he declines to reveal what was next on the
safety agenda, it is likely that the economies of scale generated
through mass market take-up will enable features that are currently
optional on new Focus and other models, such as adaptive front lighting
and satellite navigation, to become standard in the future.
At the time of going to press, the Euro NCAP crash test rating for
the new Focus had not been announced. However, Ford says the structural
features combined with advanced passive safety systems set a new
standard of crash protection for the Focus brand. Reflecting the
sharing of technologies, the model’s body structure and safety
systems have been honed by powerful digital tools and tested extensively
at the state-of-the-art Volvo Safety Centre in Sweden. While Euro
NCAP provides fleet operators, company car drivers and consumers
with an easy-to-understand, star-based safety rating enabling model-for-model
comparisons to be made, it is, says Mr Thomas, just one element
in the vehicle decision-making process. It has been widely suggested
that some carmakers engineer their models to ensure five star Euro
NCAP ratings are achieved. Although Mr Thomas declines to name names,
he says that Ford’s Intelligent Protection System (IPS), which
debuted in the Mondeo and links safety features together and is
now in new Focus, was not critical to Euro NCAP test result success.
Reducing the risks
Risk management is part of Ford’s core fleet communications
strategy in partnership with Drive & Survive, one of the
UK’s leading providers. However, industry figures suggest
that at least three quarters of UK companies have not put in
place robust health and safety and duty of care policies, protecting
both themselves and their at-work drivers. Ford of Britain managing
director Paul Thomas says: “Safety is a consideration
for all fleets, as is a vehicle’s environmental credentials,
but operating costs and meeting budget are the issues that fleet
operators are measured on. “As the market leader. it is
our job to provide safety at a price that is affordable and
because Ford is part of a huge family we can do that.”
Through the Ford Business Centre and in partnership with Drive
& Survive, the manufacturer can help companies write risk
management policies to meet health and safety guidelines. Face-to-face
meetings can be arranged and a wide range of document templates
can be provided on a free CD-ROM, which will provide the blueprint
for a comprehensive risk assessment process and make recommendations
for the next steps.
The Ford Business Centre can be contacted
on: Tel: 0845 7232323. |
IPS is a centralised network of sensors located throughout the car
that act as the “safety eye” keeping constant watch
of driver and passengers. If danger threatens, the system assesses
the severity of the incident and activates the appropriate safety
system in a split second. “We could stop at Euro NCAP standards,
but we don’t. We go an awful lot further. We don’t get
any benefit from that in terms of a rating, but we want to build
a car that is as safe as we can possibly make it. Euro NCAP only
covers one aspect of a vehicle’s performance, but we are building
over and above that element,” he says. In recent years, supporters
of Euro NCAP have praised vehicle manufacturers for improving occupant
protection, but they have been critical of the majority of carmakers
for failing to design cars that give increased protection to pedestrians
in the event of a collision. Ford argues that passenger safety,
pedestrian protection, vehicle emissions and fuel economy and price
are all crucial in car design, but that there is a tension between
them all.
The company says the new Focus has a frontal structure that is designed
to avoid “stiff structural members” from being directly
under the outer skin and thus coming into contact with pedestrians
if there is a collision. Mr Thomas argues that it is possible to
produce the ultimate in “pedestrian-friendly” motoring,
but that the price would be exorbitant. Similarly, adding more safety
features to a vehicle makes a car heavier, which impacts on vehicle
emissions and fuel economy. “All these issues are crucial
in car design and they are not mutually exclusive. It is about achieving
a balance,” he says. The new Focus, says Mr Thomas, continues
a Ford trend of setting the safety standards expected of a market
leader.

The new Ford Focus |
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| “We could stop at Euro NCAP standards,
but we don’t. We go an awful lot further” |
He pointed to the Granada Scorpio being the first model to have
ABS in 1985, airbags first appearing on the Mondeo more than a decade
ago, ABS being standard on light commercial vehicles and harness
seatbelts being installed on Transit minibuses, as well as specialist
training being available for minibus drivers. Meanwhile, Ford’s
chief refutes suggestions that light commercial vehicle manufacturers
have lagged behind in the fitting of safety features to vans. He
points out how ABS and a driver’s airbag is standard on all
commercial vehicles, while a passenger airbag is standard on Fiesta
Van and optional on Transit Connect and Transit. “We would
implore van drivers to use their seatbelts and not to use hand-held
mobile phones while driving. We have brought much to the market
to help reduce the number of accidents, but manufacturers can only
do so much.”
He adds: “We have to champion safety and we do, but safety
has to be engineered into a car on the drawing board. Safety is
not something that can be retrofitted. We provide transport solutions
with relevant technology at an affordable price.” Despite
the raft of publicity surrounding the need for companies to manage
occupational road risk in accordance with best practice health and
safety advice, it remains true that wholelife costs are the over-riding
consideration for fleet operators when compiling vehicle choice
lists.
However, crucially, says Mr Thomas, safety has a key role to play
in wholelife costs. Although it cannot be measured, in the sense
that fuel costs can be calculated and therefore become part of the
wholelife cost equation, a car with a poor safety performance will
suffer in the second-hand marketplace, he says. Ford is also spending
significant resources on educating its dealer network about safety
and how blue oval models perform against key competition.
Mr Thomas concludes: “Current Focus has always been regarded
as the best ride and handling car on the road and it was launched
six years ago. Our rivals are only just catching up but we are moving
the game on dramatically with new Focus.”
| Focus on affordability
Ford says the new Focus introduces “relevant and affordable
technologies” to drivers – many of which are in
safety.
They include:
- Blue Tooth hands-free phone capability, a claimed first
for a volume lower medium model, when only a few years ago
the technology was a rarity in expensive executive models
- Adaptive front lighting system, which was first seen on
range-toppers from the likes of BMW and Lexus, is now available
on the new Focus. Using halogen rather than the more expensive
xenon lamps, which makes the technology cheaper, it enables
the driver to “see around corners” as the headlight
beams move in line with the front wheels
- Voice control system enables hands-free command of audio,
telephone, climate control, in-car entertainment and navigation
systems
- Solar reflect windshield, which blocks almost five times
the level of solar radiation as standard tinted glass, thereby
significantly improving the efficiency of air conditioning,
a noted safety aid as it allows drivers to arrive at their
destination refreshed
- Rear parking sensors
Focus occupants are cocooned in what is said to be one of
the most advanced passenger safety systems in its class, putting
its strength to work in conjunction with crush zones that
route energy away from driver and passengers in the event
of a crash, and protecting them from objects intruding into
the survival area. This includes a new pedal intrusion prevention
system designed to limit movement of the brake and clutch
pedals in the event of an accident, thereby protecting the
driver’s lower legs. In addition, the steering column
has a “predefined horizontal stroke” element to
compensate for any potential intrusion and to reduce the potential
for head and chest injuries.
Available features include ABS brakes with Electronic Brakeforce
Distribution and optional electronic stability programme,
twin front airbags as well as side thorax airbags and inflatable
side airbags, seatbelt pretensioners with load-limiting retractors,
anti-submarining seats and ISOFIX child-seat fittings. The
car’s design includes a new front pillar shape that
is more deeply raked to improve driver visibility –
increasing A-pillar thickness in cars to boost vehicle strength
has been a visibility criticism directed at some models. The
structure includes such features as new compression members
inside the door waist to reduce the A-pillar and instrument
panel beam deformation and a new straight cross-car beam bolted
between the A-pillars, which stabilises the body side structure
and minimises the intrusion of the steering column and pedals.
Ford says the design of the Focus has resulted in lower accident
repair costs. One example, the company says, is the boron
grille opening reinforcement beam. In previous designs, separate
components were mounted to a wide variety of points, making
it exceptionally hard to ensure consistency in terms of alignment
and gaps. The new design is said to eliminate variations in
lines or gaps by being mounted into fixed points. If damaged
in an accident, Ford says it can be replaced to fit exactly
as the vehicle left the production line. |
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