MANUFACTURERS
FORD
16



Mixing and matching
 

Ford of Britain managing director Paul Thomas explains how technology sharing is enabling affordable mass-produced vehicles, such as the new Focus, to benefit from safety features traditionally associated with executive models. By Ashley Martin


Paul Thomas
“We are working on a raft of safety features on a worldwide basis for the whole family of brands”

The new Ford Focus will bring a host of new safety-related technology to the lower medium segment of the UK car market for the first time when the car enters showrooms in January next year. The list of features, coupled with its continuing enviable reputation for class-leading handling and the robustness of the body structure engineered into Britain’s best-selling car, is likely to ensure the Focus continues to set the pace in the sector. Ford’s new Focus, like its C-Max stablemate, the Mazda3 and the Volvo S40 and V50 are all derived from the Ford Motor Company’s C1 platform and chassis technology. It is this sharing of technology and economies of scale across the Ford Motor Company’s family of brands – Aston Martin, Ford, Jaguar, Land Rover, Lincoln, Mazda and Volvo – that will fuel Ford’s long-term development. The Ford Motor Company has opened product development centres of excellence worldwide with each of the group’s brands “mixing and matching” technologies produced.

Safety has been Volvo’s hallmark since the first model rolled off the production line in Sweden, but the brand has always been a bit-part player in a global marketplace. Ford of Britain’s managing director Paul Thomas says, in the build up to the showroom debut of new Focus: “We have learned a lot from Volvo, but Volvo has also learned a lot from us. Volvo could not have afforded to have developed some of the technologies now featuring in models on its own. However, within the Ford family, the cost can be kept down through economies of scale and those features are appearing in the marketplace on many models. We have benefited from utilising some of Volvo’s safety-related features, but Volvo has also benefited from using Ford’s C1 technology.” ABS is standard across the new Focus range, but ESP is available for emergency stopping power, along with options such as adaptive front lighting – halogen headlights that turn in line with the front wheels – and Blue Tooth hands-free phone technology, all features that have historically been the preserve of executive vehicles (see panel).

The opportunity to share research and development costs across a number of brands and thus make a raft of new technologies – particularly those related to road user safety – widely available gives Ford as well as its sister brands “a huge opportunity”, says Mr Thomas. “The ability to bring all these technologies to market at an affordable price and into the volume sector gives Ford a huge competitive advantage,” he says. “We are working on a raft of safety features on a worldwide basis for the whole family of brands and we will bring them to market at an affordable price.” Although he declines to reveal what was next on the safety agenda, it is likely that the economies of scale generated through mass market take-up will enable features that are currently optional on new Focus and other models, such as adaptive front lighting and satellite navigation, to become standard in the future.

At the time of going to press, the Euro NCAP crash test rating for the new Focus had not been announced. However, Ford says the structural features combined with advanced passive safety systems set a new standard of crash protection for the Focus brand. Reflecting the sharing of technologies, the model’s body structure and safety systems have been honed by powerful digital tools and tested extensively at the state-of-the-art Volvo Safety Centre in Sweden. While Euro NCAP provides fleet operators, company car drivers and consumers with an easy-to-understand, star-based safety rating enabling model-for-model comparisons to be made, it is, says Mr Thomas, just one element in the vehicle decision-making process. It has been widely suggested that some carmakers engineer their models to ensure five star Euro NCAP ratings are achieved. Although Mr Thomas declines to name names, he says that Ford’s Intelligent Protection System (IPS), which debuted in the Mondeo and links safety features together and is now in new Focus, was not critical to Euro NCAP test result success.

Reducing the risks
Risk management is part of Ford’s core fleet communications strategy in partnership with Drive & Survive, one of the UK’s leading providers. However, industry figures suggest that at least three quarters of UK companies have not put in place robust health and safety and duty of care policies, protecting both themselves and their at-work drivers. Ford of Britain managing director Paul Thomas says: “Safety is a consideration for all fleets, as is a vehicle’s environmental credentials, but operating costs and meeting budget are the issues that fleet operators are measured on. “As the market leader. it is our job to provide safety at a price that is affordable and because Ford is part of a huge family we can do that.” Through the Ford Business Centre and in partnership with Drive & Survive, the manufacturer can help companies write risk management policies to meet health and safety guidelines. Face-to-face meetings can be arranged and a wide range of document templates can be provided on a free CD-ROM, which will provide the blueprint for a comprehensive risk assessment process and make recommendations for the next steps.
The Ford Business Centre can be contacted on: Tel: 0845 7232323.


IPS is a centralised network of sensors located throughout the car that act as the “safety eye” keeping constant watch of driver and passengers. If danger threatens, the system assesses the severity of the incident and activates the appropriate safety system in a split second. “We could stop at Euro NCAP standards, but we don’t. We go an awful lot further. We don’t get any benefit from that in terms of a rating, but we want to build a car that is as safe as we can possibly make it. Euro NCAP only covers one aspect of a vehicle’s performance, but we are building over and above that element,” he says. In recent years, supporters of Euro NCAP have praised vehicle manufacturers for improving occupant protection, but they have been critical of the majority of carmakers for failing to design cars that give increased protection to pedestrians in the event of a collision. Ford argues that passenger safety, pedestrian protection, vehicle emissions and fuel economy and price are all crucial in car design, but that there is a tension between them all.

The company says the new Focus has a frontal structure that is designed to avoid “stiff structural members” from being directly under the outer skin and thus coming into contact with pedestrians if there is a collision. Mr Thomas argues that it is possible to produce the ultimate in “pedestrian-friendly” motoring, but that the price would be exorbitant. Similarly, adding more safety features to a vehicle makes a car heavier, which impacts on vehicle emissions and fuel economy. “All these issues are crucial in car design and they are not mutually exclusive. It is about achieving a balance,” he says. The new Focus, says Mr Thomas, continues a Ford trend of setting the safety standards expected of a market leader.


The new Ford Focus
“We could stop at Euro NCAP standards, but we don’t. We go an awful lot further”

He pointed to the Granada Scorpio being the first model to have ABS in 1985, airbags first appearing on the Mondeo more than a decade ago, ABS being standard on light commercial vehicles and harness seatbelts being installed on Transit minibuses, as well as specialist training being available for minibus drivers. Meanwhile, Ford’s chief refutes suggestions that light commercial vehicle manufacturers have lagged behind in the fitting of safety features to vans. He points out how ABS and a driver’s airbag is standard on all commercial vehicles, while a passenger airbag is standard on Fiesta Van and optional on Transit Connect and Transit. “We would implore van drivers to use their seatbelts and not to use hand-held mobile phones while driving. We have brought much to the market to help reduce the number of accidents, but manufacturers can only do so much.”

He adds: “We have to champion safety and we do, but safety has to be engineered into a car on the drawing board. Safety is not something that can be retrofitted. We provide transport solutions with relevant technology at an affordable price.” Despite the raft of publicity surrounding the need for companies to manage occupational road risk in accordance with best practice health and safety advice, it remains true that wholelife costs are the over-riding consideration for fleet operators when compiling vehicle choice lists.

However, crucially, says Mr Thomas, safety has a key role to play in wholelife costs. Although it cannot be measured, in the sense that fuel costs can be calculated and therefore become part of the wholelife cost equation, a car with a poor safety performance will suffer in the second-hand marketplace, he says. Ford is also spending significant resources on educating its dealer network about safety and how blue oval models perform against key competition.

Mr Thomas concludes: “Current Focus has always been regarded as the best ride and handling car on the road and it was launched six years ago. Our rivals are only just catching up but we are moving the game on dramatically with new Focus.”

Focus on affordability
Ford says the new Focus introduces “relevant and affordable technologies” to drivers – many of which are in safety.
They include:

  • Blue Tooth hands-free phone capability, a claimed first for a volume lower medium model, when only a few years ago the technology was a rarity in expensive executive models
  • Adaptive front lighting system, which was first seen on range-toppers from the likes of BMW and Lexus, is now available on the new Focus. Using halogen rather than the more expensive xenon lamps, which makes the technology cheaper, it enables the driver to “see around corners” as the headlight beams move in line with the front wheels
  • Voice control system enables hands-free command of audio, telephone, climate control, in-car entertainment and navigation systems
  • Solar reflect windshield, which blocks almost five times the level of solar radiation as standard tinted glass, thereby significantly improving the efficiency of air conditioning, a noted safety aid as it allows drivers to arrive at their destination refreshed
  • Rear parking sensors

Focus occupants are cocooned in what is said to be one of the most advanced passenger safety systems in its class, putting its strength to work in conjunction with crush zones that route energy away from driver and passengers in the event of a crash, and protecting them from objects intruding into the survival area. This includes a new pedal intrusion prevention system designed to limit movement of the brake and clutch pedals in the event of an accident, thereby protecting the driver’s lower legs. In addition, the steering column has a “predefined horizontal stroke” element to compensate for any potential intrusion and to reduce the potential for head and chest injuries.

Available features include ABS brakes with Electronic Brakeforce Distribution and optional electronic stability programme, twin front airbags as well as side thorax airbags and inflatable side airbags, seatbelt pretensioners with load-limiting retractors, anti-submarining seats and ISOFIX child-seat fittings. The car’s design includes a new front pillar shape that is more deeply raked to improve driver visibility – increasing A-pillar thickness in cars to boost vehicle strength has been a visibility criticism directed at some models. The structure includes such features as new compression members inside the door waist to reduce the A-pillar and instrument panel beam deformation and a new straight cross-car beam bolted between the A-pillars, which stabilises the body side structure and minimises the intrusion of the steering column and pedals.

Ford says the design of the Focus has resulted in lower accident repair costs. One example, the company says, is the boron grille opening reinforcement beam. In previous designs, separate components were mounted to a wide variety of points, making it exceptionally hard to ensure consistency in terms of alignment and gaps. The new design is said to eliminate variations in lines or gaps by being mounted into fixed points. If damaged in an accident, Ford says it can be replaced to fit exactly as the vehicle left the production line.

 



<<back to contents page